Crosslink: the perfect foam for durable packaging

For companies engaged in industrial packaging, finding a material that combines strength, versatility, and impeccable presentation is key. Crosslink, also known as XLPE (cross-linked polyethylene foam), has established itself as one of the best options on the market for offering protective packaging and durable solutions across various industries.

Its microcellular structure and uniform surface make it the perfect foam for durable and reliable packaging. In this article, you will find the necessary information to understand what it is and the benefits of Crosslink as a packaging material and packaging.

What is Crosslink?

Crosslink is a thermal foam with a closed cell structure, chemically cross-linked. This fine cell structure provides a unique combination of surface smoothness and structural strength.

Its manufacturing process makes it different from other foams, as the cross-linking process significantly enhances its physical properties, such as tensile, tear, and compression resistance, which is essential for demanding applications.

Thanks to these qualities, Crosslink has positioned itself as a reliable solution for industries requiring high-performance and durable materials, without sacrificing lightness or ease of handling.

Key Benefits of Crosslink

Below, we show you the key features that make Crosslink an ideal material for high-performance protective packaging.

Closed cell foam structure

Crosslink has a closed cell foam structure, meaning its pores are not interconnected. This gives the material low water absorption, high chemical resistance, and better preservation of its original shape under pressure. Additionally, its smooth and uniform surface makes it visually attractive and easy to precisely cut.

Ideal thermal foam for insulation

Thanks to its compact structure, Crosslink also functions as an excellent thermal foam. This makes it useful not only for packaging but also for applications requiring insulation against temperature changes, such as in electronic equipment, HVAC, or industrial panels.

Superior impact cushioning

One of the most valued properties of Crosslink is its ability to cushion impacts. This foam absorbs kinetic energy from shocks and vibrations, effectively protecting fragile or delicate products during transport or storage. This significantly reduces damage in transit and enhances customer perception of packaging quality.

Versatile applications in industrial solutions

Crosslink is commonly used in industrial solutions where tough and moldable materials are required. From industrial seals to tool inserts, its ability to adapt to multiple shapes and requirements makes it an essential input for manufacturers of machinery, electronics, automotive, and more.

Long-term durability

Its resistance to wear, moisture, chemicals, and temperature variations make Crosslink a highly durable option. This means it can be reused in multiple logistic cycles, which is ideal for processes of protective packaging reusable or returnable in modern supply chains.

Common Uses of Crosslink in Packaging

Some of the most common uses of Crosslink in packaging applications:

• Protection of electronic components: Its thermal insulation capacity and protection against vibrations make it ideal for delicate parts.

• Packaging of medical or pharmaceutical products: Where cleanliness and chemical resistance are priorities.

• Interior foams or seals: For tools, measuring instruments, or fragile devices.

• Lining of reusable boxes: In internal logistics systems or inter-plant transport.

• Custom inserts for luxury products: Thanks to its clean surface and premium appearance.

Why choose Crosslink for professional packaging?

Choosing Crosslink as a packaging material is not only a technical decision but also a strategic one. With its thermal foam capabilities, closed cell foam structure, and incredible impact cushioning, this foam offers superior protection and a professional presentation.

Moreover, as an adaptable material, you can combine it with die-cutting, CNC cutting, and industrial adhesives to create industrial solutions tailored to improve operational efficiency and reduce costs due to losses or returns.

Thus, Crosslink is much more than just a simple foam. It is a technical and aesthetic solution, designed to meet the highest standards of protection, durability, and efficiency. Thanks to its versatility, it is ideal for those seeking protective packaging that is reliable, resistant, and ready to face the challenges of transport and environmental exposure.

If you're looking for a thermal foam that provides impact cushioning, chemical resistance, and a professional finish, Crosslink is the answer. At Worldwide Foam we have a wide range of Crosslink options adapted to your industrial or logistical needs.

Contact us to learn more!