Foam for gym floors: XEV-20

The flooring material can directly influence the safety, performance, and lifespan of a gym or other sports venue. Choosing the right foam is not just an aesthetic decision, but a technical one.

In high-impact environments such as a gym, martial arts studios, or functional training areas, a material that combines comfort, resistance, and durability is required. This is where XEV-20 comes in, a polyethylene foam designed to withstand intensive use without losing its properties.

In this article, we explain why XEV-20 is an advanced solution for sports flooring and how its composition makes it a superior choice compared to conventional foams.

What is XEV-20 and why does it stand out in sports applications?

XEV-20 is a 2 lb extruded cross-linked polyethylene sheet, developed specifically for applications requiring energy absorption, compression resistance, and lasting comfort.

Unlike other materials, this cross-linked polyethylene offers a more stable cellular structure, which translates into greater long-term performance.

Thanks to its advanced formulation, XEV-20 maintains its shape and properties even after repeated impact cycles, which is essential for training floors.

Advanced composition: polyethylene and vinyl acetate

The role of polyethylene in durability

Polyethylene is known for its mechanical strength, lightness, and chemical stability. In XEV-20, the polyethylene is transformed through a cross-linking process that significantly improves its performance against compression and wear.

This type of polyethylene is ideal for surfaces subjected to constant traffic, jumping, falling, and repetitive movements, typical of a gym.

Vinyl acetate: more comfort and resilience

One of the factors that distinguishes XEV-20 is its higher vinyl acetate content. This additive provides softness, resilience, and better recovery after compression, which improves the underfoot feel and reduces user fatigue.

The balance between polyethylene and vinyl acetate allows for the creation of a material that not only protects but also enhances the training experience.

Multi-layer construction for maximum energy absorption

XEV-20 is manufactured by laminating six layers, a key feature for its performance. This multi-layer structure distributes impact energy uniformly, reducing stress on joints and muscles.

In applications such as floors for martial arts or weightlifting areas, this energy absorption is fundamental to prevent injuries and prolong the floor's lifespan.

Advantages of XEV-20 over other gym foams

Longer lifespan

Thanks to its extruded cross-linked polyethylene structure, XEV-20 maintains its properties for a longer period, even under conditions of intensive use. This means fewer replacements and a lower long-term cost.

Excellent durability

The durability of XEV-20 makes it ideal for professional and commercial sports facilities. It resists permanent deformation, moisture, and temperature changes without compromising its performance.

Comfort and safety

The combination of polyethylene, vinyl acetate, and multi-layer construction offers an optimal balance between firmness and cushioning, key for any modern gym.

Main applications of XEV-20 foam

• Gym floors and functional training centers

• Martial arts and contact sports areas

• Stretching and low-impact training zones

• Sports spaces that require impact control and comfort

In all these applications, polyethylene XEV-20 provides a reliable and high-performance solution.

Available technical specifications

XEV-20 is available in the following standard format:

• Thickness: 1-3/8"

• Dimensions: 60" x 96"

• Color: Natural

These measurements allow for efficient and adaptable installation for different sports flooring designs.

Why choose XEV-20 from Worldwide Foam?

At Worldwide Foam, we develop polyethylene solutions designed for demanding applications. XEV-20 is the result of materials engineering focused on durability, comfort, and real-world performance.

Our focus is not just on selling foam, but on offering materials with an extended lifespan that provide long-term value to sports and industrial projects.

Choosing the correct foam for a gym or sports area makes the difference between a floor that degrades quickly and one that maintains its performance for years.

XEV-20, manufactured with extruded cross-linked polyethylene and reinforced with vinyl acetate, offers a reliable, safe, and durable solution for high-impact floors. Are you looking for a reliable polyethylene foam for your sports project?

Contact Worldwide Foam and receive technical advice to choose XEV-20 or the ideal solution for your application.