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Kenichy Pillado

| November 26, 2024

Polyethylene foam rolls are a versatile and efficient solution for product protection. Whether used to cushion impacts, insulate components, or wrap delicate items, this material offers numerous advantages across various industries.


However, with so many options available—including Crosslink XLPE, Zotefoams, elastomeric foams, and Sealed Air solutions—choosing the right type can be challenging. In this guide, we'll explore the characteristics of these materials and help you select the best polyethylene foam roll for your business.

What Is polyethylene foam in rolls?

Polyethylene foam in rolls is a closed-cell material that comes in a continuous format, allowing it to be cut and shaped according to the specific needs of each customer. Its flexibility and light weight make it an ideal choice for packaging and product protection applications.


When you buy polyethylene foam in rolls, you get important advantages, such as vibration absorption and protection, and moisture resistance. In addition, it has resistance to chemicals and better handling, storage and transportation of the product itself.

Types of polyethylene foam rolls

At Worldwide Foam, we offer high-quality materials tailored to the unique needs of various industries. Below are some of the primary options.

Crosslink XLPE in rolls

Crosslink XLPE (cross-linked polyethylene) is a high-density foam with excellent performance in applications requiring cushioning and insulation. This material has high thermal and mechanical resistance, making it ideal for electronic products and sensitive equipment.


On the other hand, it has a fantastic finish, perfect for applications with high aesthetic demands. It is widely used in the packaging of electronic devices, precision tools and industrial components.

Zotefoams in rolls

Zotefoams are characterized by their unique manufacturing process, which guarantees uniform density and superior finish. It is an extremely lightweight material, which reduces transportation costs.


In addition, it has chemical resistance, ideal for the food and medical industries, with customizable options according to the thickness and density required. Some of its main applications include premium packaging, transportation of medical products and protection of delicate goods.

Elastomeric roll foam

Elastomeric foam is a flexible and versatile option, ideal for applications requiring shock absorption and acoustic insulation. One of its main advantages is its excellent flexibility, ideal for wrapping products with irregular shapes, as well as its high resistance to compression, which allows its reuse in multiple packaging.


Elastomeric roll foam performs well in extreme temperatures, which is why it is widely used in the automotive, construction and reusable packaging industries.

Sealed Air Roll Foam

Sealed Air offers solutions such as ETHAFOAM® and STRATOCELL®, specifically designed to protect products during transportation. Thanks to its high shock absorption capacity, it ensures safe packaging.


However, it is also highly durable, perfect for heavy or fragile products. Finally, it is a cost-effective material for industrial and logistic applications, so it is widely used in the transport of heavy machinery, packaging of electronic components and logistics of fragile products.

How to choose the right foam roll

Selecting the right polyethylene foam roll depends on several factors:

1. Nature of the product

  • For fragile items: Choose high-density options like Crosslink XLPE or Sealed Air.

  • For luxury or delicate products: Zotefoams offers lightweight and aesthetically pleasing solutions.

2. Transportation conditions

  • For extreme temperature exposure: Opt for elastomeric foam or Crosslink XLPE.

  • For standard shipping: Basic polyethylene foam rolls are sufficient.

3. Budget and volume

  • For high-volume needs: Sealed Air and Zotefoams provide cost-effective solutions.

  • For long-term durability: Crosslink XLPE is a worthwhile investment.

4. Customization requirements

  • Tailor foam rolls to specific thickness, density, and size based on your business needs.

The Versatility of Polyethylene Foam Rolls

Polyethylene foam rolls are an adaptable and reliable solution to protect products during transportation or storage. Materials such as Crosslink XLPE, Zotefoams, elastomeric foam, and Sealed Air provide industry-specific options to meet diverse packaging needs.


At Worldwide Foam, we specialize in delivering high-quality, customized foam solutions tailored to your unique requirements. Contact us today for expert guidance and find the best polyethylene foam roll for your business.

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