Innovations in corrugated plastic

Corrugated plastic has become a key solution in the packaging industry due to its versatility, strength, and adaptability to various industrial applications.

This material, generally manufactured from polypropylene, stands out for its lightweight yet resistant structure, making it an ideal alternative for multiple uses, from industrial packaging to specific components such as dividers, protective coatings, and elements that reinforce the structural rigidity of packaging.

This article enumerates the main innovations that corrugated plastic has brought to the packaging industry, as well as its most notable applications in industrial sectors that require durable, sustainable, and high-performance solutions.

Corrugated plastic: a key solution in industrial packaging

Industrial packaging demands materials that offer high impact resistance, protection against external agents, and the possibility of customization according to the needs of each sector. Corrugated plastic has revolutionized this field thanks to its durability and lightness.

Unlike traditional materials such as cardboard, this type of plastic can resist moisture, chemicals, and extreme conditions without deforming or losing its functionality.

Furthermore, its extended lifespan helps reduce replacement costs, making it a profitable investment for companies requiring continuous product transport and storage.

On the other hand, corrugated plastic, unlike other materials, has a high capacity to combine with other materials such as polyethylene foam, which, thanks to its structure, serves as a perfect complement.

Dividers: innovation and sustainability

One of the most notable advances in corrugated plastic is the manufacturing of dividers. These elements are essential for organizing, protecting, and optimizing space within boxes or containers used in industrial packaging, preventing parts and elements from moving or sticking together during the packaging process.

Their main advantage is that they can be used in multiple logistical cycles without losing their properties, which reduces waste.

These dividers are custom-designed according to the dimensions and characteristics of the products they transport, preventing unwanted movements that could cause damage during transit.

Protective coatings: greater product security

Another key innovation is protective coatings made from corrugated plastic. These are used to protect delicate surfaces against scratches, impacts, or external agents such as dust and moisture.

In the automotive industry, for example, these types of coatings are fundamental for safeguarding metallic or plastic components that require careful handling.

Thanks to their lightness, protective coatings do not significantly increase the total weight of the packaging, which translates into logistical savings and greater efficiency in the supply chain, without neglecting resistance and protection.

Structural rigidity: the foundation of resistant packaging

Structural rigidity is an essential characteristic to ensure the stability and resistance of packaging, especially when transporting heavy or fragile products.

Corrugated plastic, due to its multi-layer design, offers excellent structural rigidity, preventing deformation during storage and transport.

This attribute makes it a highly reliable material for industrial applications that demand mechanical resistance without sacrificing lightness.

Gaskets and spacers: versatility in every design

In addition to the aforementioned uses, corrugated plastic is also used in the manufacturing of gaskets and spacers, which serve as internal reinforcement in packaging or as dividers for delicate products.

These gaskets improve the sealing and resistance of packaging, while spacers ensure that each piece maintains its integrity throughout the logistical process. Their ease of cutting and molding allows them to adapt to different types of products, from electronic components to automotive parts.

The future of corrugated plastic

Corrugated plastic has transformed the way companies approach industrial packaging, thanks to solutions such as dividers, protective coatings, elements with structural rigidity, as well as custom-designed gaskets and spacers.

Its ability to protect products, optimize logistical processes, and contribute to sustainability positions it as a key material for the present and future of industrial packaging. At Worldwide Foam we are leading suppliers of closed-cell polyethylene foam and corrugated plastic sheets with different thicknesses, ranging from 2 to 10.

Quote today or contact us for advice on the perfect material for your needs. We also invite you to visit our website, where you will find all the types of materials we handle, their characteristics, informative blogs and many other resources.